The Press‑Fit Machine SCP‑5T is a precision industrial machine designed for press-fit assembly and mechanical joining. It is commonly used in PCB component insertion, connector assembly, semiconductor package components, and high-reliability pin insertion processes. Equipped with high-precision force control, full servo drive, and intelligent program management, it is suitable for medium to high-volume production environments.
Key Technical Features
1. High-Precision Force Control with Real-Time Feedback
The machine integrates high-precision force sensors to monitor real-time force during the press-fit process. It can detect force changes as small as ~4.4 N (1 lb), which is crucial for protecting delicate electronic components.
2. Multi-Mode Control (Pressure/Position/Curve)
Supports three control modes: force, position, and force-displacement curve, allowing precise and programmable press-fit actions, minimizing component damage and ensuring repeatable accuracy.
3. Automated Positioning & Drag-and-Drop Programming
Features automatic multi-point positioning and visual programming via drag-and-drop interface, simplifying setup and increasing production efficiency.
4. Database & Visualization Support
Equipped with database-driven parameter management and visualization tools for easy multi-product program management and process documentation, ideal for scalable manufacturing.
5. Rigid Structure with Servo Drive
H-frame design combined with high-load guide rails, ball screws, and servo drive ensures high rigidity and low vibration, which is essential for precise positioning and repeatable press-fit operations.
6. Quick-Change Tools & ID Recognition
Supports up to 13 quick-change tools with automatic tool ID recognition, enabling fast changeovers for different products and reducing line downtime.
Major Advantages
Precision and Consistency
The fully closed-loop servo control combined with high-precision sensors provides excellent force, position, and speed control. This reduces the risk of overpressure, misalignment, or component damage during press-fit operations, improving product consistency and reliability.
Industry standard: position accuracy can reach ±0.01 mm, and the press-fit process can be monitored and adjusted in real time.
Enhanced Productivity
Automatic positioning, multi-program memory, visual programming, and quick-change tools reduce manual intervention and setup time, allowing continuous production and rapid product switching while minimizing human error.
Traceable Data Management
The machine can record press-fit curves and key process parameters, supporting SPC (Statistical Process Control) and MES (Manufacturing Execution System) integration, enabling traceable and auditable production processes.
Versatile for Multiple Products
Suitable for both standalone operations and automated production lines, SCP‑5T handles PCBs, connectors, backplanes, I/O cards, and other components, meeting medium to high-volume manufacturing needs.
1. High-precision Force sensor with real-time monitoring accurately feeds back the crimping process status, with a minimum detectable force of 1 pound
2. Multi-mode control (pressure/position/curve) for precision assembly
3. Automated positioning and crimping of multiple connectors per program, with real-time work position display and drag-and-drop connector programming to improve efficiency.
4. Combined database and visual tools for easy programming
5. Durable H-frame structure with high-load slide rails, full servo drive, and precision ball screw transmission ensures stable and reliable operation.
6. Features quick-change press fit tools with ID recognition, supporting up to thirteen types for different production needs.
Applications
Press-fit technology is widely used in:
· PCB insertion and high-frequency connector assembly
· Server, telecom, and data center interface card manufacturing
· Automotive electronics and industrial control module pin insertion
· Semiconductor packaging and integrated component assembly
Advantages of press-fit: solder-free assembly, reduced thermal stress, minimized environmental impact, and enhanced mechanical strength and electrical reliability.
It is an essential solution for improving quality, efficiency, and traceability in electronic component and precision assembly industries.
